Call us: +44 116 218 3474

Free worldwide shipping on all orders

wholesale shirt boxes UK

How to Make a Shirt Box Smaller

Have you ever received a gift in a shirt box that was too big for the content? Or you may need to send a shirt to a friend, but your box is much larger than it needs to be. In such situations, making a shirt box smaller can be a practical and eco-friendly solution. This blog will guide you through the process in complete detail. So, let’s begin!

Why Make a Shirt Box Smaller?

Before we dive into the step-by-step guide, let’s understand why you might want to make a shirt box smaller.

  • Environmentally Friendly: By resizing a shirt box instead of using a new one, you’re helping reduce waste and your environmental footprint.
  • Cost-Efficient: Purchasing smaller boxes can be expensive. Making your existing boxes smaller is a budget-friendly option.
  • Neater Presentation: A suitably sized box looks more appealing and professional when giving a gift or shipping a shirt.

Now, let’s get started with the step-by-step guide.

Step 1: Gather Your Materials

Before you set on the journey of resizing your shirt box, it’s crucial to gather all the necessary materials. First and foremost, you’ll need the oversized shirt box you intend to make smaller. This box will serve as the foundation for your resizing project. Next, you’ll require a pair of scissors, an indispensable tool for cutting and reshaping the box.

To ensure precision and accuracy in resizing, you’ll want a ruler or measuring tape. These tools enable you to measure the new dimensions you desire for your box. A pencil is essential for marking these measurements on the box, serving as your guidelines for cutting. Finally, packing tape is your go-to choice for securing the folded edges of the resized box. It plays a crucial role in keeping your newly resized box intact and sturdy, ensuring that your shirt or gift remains safe and secure.

Step 2: Empty the Box

With your materials ready, it’s time to proceed to step two. Emptying the box is a critical preparatory step in the resizing process. Whether the box contained a shirt, other clothing, or any miscellaneous items, it’s essential to have an empty box to work on.

By removing the contents, you create a clean canvas for your resizing project. This step also allows you to visualize better and handle the box, making it easier to cut and reshape without obstructions. A clear workspace contributes to the precision and success of your resizing efforts. So, before you proceed to measure and mark your box, ensure it is empty.

Step 3: Measure and Mark

To successfully resize your shirt box, precision is critical. Begin using your ruler or measuring tape to measure the dimensions you desire for your box. It’s essential to leave extra space to accommodate the shirt without causing creases or wrinkles. Measure the length, width, and height of the shirt as a reference point for your box’s new size.

With the measurements in mind, gently mark these dimensions on the sides of the box using a pencil. These marks will serve as your cutting guidelines, ensuring you maintain the correct size as you reshape the box. Taking your time and being accurate at this stage is vital for achieving the right fit for your shirt.

Step 4: Cut Along the Marked Lines

Now that you’ve marked the dimensions on your box, it’s time to cut along these lines using your scissors carefully. It’s essential to maintain straight and even cuts, so be patient and meticulous. Remember, it’s safer to cut slightly within the marked lines rather than overshooting. You can always make further adjustments if needed, but once the material is cut away, it can’t be added back.

This step is where you physically reshape the box according to your desired size, so precision is vital. Properly sized cuts are crucial for a neat and professional finish.

Step 5: Fold and Secure

Once you’ve made the necessary cuts, it’s time to transform your box into its new size. Use the existing creases in the box as guides, if available, to help you fold the edges. This process reshapes the box to match your desired dimensions. To ensure the folds stay in place, use packing tape to secure the folded edges. This tape helps maintain the structural integrity of the box, ensuring it remains sturdy and protective for your shirt or gift.

Resizing a box may require additional folds and securing points depending on the specific dimensions and shape you desire. These folds and tape will help keep the box’s structure intact.

Step 6: Reassemble

Now that your box is taking shape according to the new measurements, it’s time to fold it back into its original shape carefully. This step may require some fold adjustments to ensure a snug fit for your shirt or other contents.

By reassembling the box while following the new measurements, you’re creating a customized packaging solution that perfectly fits your needs. Remember that patience and attention to detail are essential in this step to achieve the desired result.

Step 7: Test with the Shirt

With your resized box ready, it’s time to ensure it meets its primary purpose – safely holding your shirt. Gently place the shirt inside the box to test the fit. The aim here is to make sure the shirt fits comfortably without too much extra space. You want the shirt to stay in place without wrinkling or bunched up.

As you conduct this test, pay close attention to areas where the shirt might be too snug or where there’s unnecessary space. If adjustments are needed, be prepared to make some final tweaks. This step ensures that the shirt is presented in the best possible condition.

Step 8: Secure the Box

Once you’re satisfied with the size and fit of the box and have tested it with your shirt, it’s time to ensure everything stays in place. To do this, use packing tape to secure the box’s seams and edges. This step is crucial for ensuring the box remains sturdy and protective, especially if you plan to transport or gift the shirt.

Reinforce the folds and edges with the packing tape, and make sure it’s securely fastened. A well-secured box guarantees that your shirt won’t shift during transit and will be presented neatly when ready to reveal it.

Step 9: Decorate

If you’re using the resized box for a special gift, this step is about adding that personal touch to your packaging. You can decorate the box with wrapping paper, ribbon, or any other decorative elements you like. This not only enhances the presentation but also makes your gift feel more special and thoughtful.

Choose colors and decorations that suit the occasion or the recipient’s preferences. Whether for a birthday, anniversary, or any other celebration, decorating your resized box adds a delightful finishing touch. Moreover, it’s a simple way to make your gift stand out and leave a lasting impression.

Summing Up!

Making a shirt box smaller is a practical solution for reducing waste, saving money, and presenting gifts more neatly. With some basic materials and simple steps, you can easily resize an oversized box to fit your needs. This process not only helps you repurpose existing boxes but also contributes to a more eco-friendly approach to packaging and gifting. So, the next time you find yourself with a shirt box that’s too big, remember these easy steps to make it just the right size. Your friends and the environment will thank you for it!

Tiny minimums. No maximums.

No matter the size of your custom packaging order, you'll get the best boxes at prices to match.

Instant quotes

Pick your style, design your boxes, and get an instant quote.

Fast turnarounds

Eligible orders may ship within 10 days or less with priority turnaround options.